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Breakthrough in Knee Replacement Surgery Unveiled at PAS 2025

The orthopaedic surgeons from NHS Golden Jubilee, together with tactile sensor specialist PPS, are set to present groundbreaking research at the Personalized Arthroplasty Society (PAS) Conference 2025 in Rome.

Creds: FreePik
Creds: FreePik

This marks the first in vivo use of the Precision Knee Aligner (PKA) system, a major step forward in knee replacement surgery.

The Challenge in Knee Replacement Surgery

Total knee replacement is one of the most technically demanding orthopaedic procedures.

  • Achieving accurate soft tissue balance is critical for long-term success.
  • Traditionally, balancing relied on manual techniques such as tensor devices and gap gauges, leading to inconsistent outcomes.
  • Even robotic systems have improved implant positioning but have not fully solved the balancing challenge.

The Precision Knee Aligner (PKA) System

The PKA system is a sensor-driven solution designed to:

  • Provide real-time measurements of tibiofemoral force and load distribution.
  • Allow surgeons to visualise load balance inside the knee during surgery.
  • Guide better surgical decisions, such as patella positioning and ligament balancing.

This technology may significantly reduce the rate of postoperative dissatisfaction, which currently affects up to 20% of patients.

Clinical Validation and Research Findings

  • Developed in collaboration with NHS Golden Jubilee’s orthopaedic experts, the system was tested in cadaver trials.
  • The trials validated the sensor’s accuracy in measuring knee forces under standardised test conditions.
  • The findings highlight the potential for greater precision and consistency in knee replacement procedures.

Impact on Orthopaedic Surgery

According to Dr Andrew Brunt, Orthopaedic Surgical Registrar at NHS Golden Jubilee:

“By visualising internal load distribution, surgeons can make more informed decisions that may reduce dissatisfaction and improve outcomes.”

Alistair Lawley, AI and Machine Intelligence Researcher at PPS, added:

“Our collaboration has transformed how knee replacements can be performed and experienced in the future.”

Looking Ahead: From Trials to Human Use

The PAS 2025 presentation represents a pivotal step toward first-in-human trials and potential commercial adoption of the PKA system. Beyond knee replacement surgery, PPS aims to expand its sensor technology to support a wide range of surgical applications, driving improvements in:

  • Surgical precision
  • Clinical insight
  • Patient outcomes

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