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HBK Sensors Go Smart with IO-Link Communication

Specialist in precision measurement solutions, Hottinger Brüel & Kjær (HBK) has announced the integration of IO-Link communication into its trusted U10M, U10F, and C10 force transducers.

Creds: HBK Sensors
Creds: HBK Sensors

These fatigue-resistant sensors, widely used in critical test and production applications, now combine their renowned mechanical robustness with smart digital connectivity.

Thanks to this enhancement, HBK can meet the growing demand for simplified integration, real-time sensor diagnostics and cost-efficient automation solutions – all while maintaining the company’s hallmark precision and reliability.

Built for Purpose: Tailored Sensors for Force Measurement

The C10 series is optimised for measuring compressive forces, while the U10M and U10F have been designed for tensile and compressive loads. Already valued for their large measurement range and long-term stability, these sensors now offer a high-quality integrated amplifier and IO-Link interface, opening the door to plug-and-play setup in smart factory environments.

Real-Time Monitoring for Improved Process Stability

All models include built-in temperature measurement, allowing engineers and operators to simultaneously monitor mechanical and thermal conditions in real time – a key feature for ensuring sensor performance, process stability and long-term reliability within dynamic industrial environments.

Enhanced Performance Metrics for High-Stress Environments 

The key performance enhancements include:

  • Linearity error improved to a factor up to 7
  • Temperature zero drift reduced by up to 50%
  • Enhanced resistance to dynamic overload.

Sensor Health Monitoring: A Smarter Safety Net 

One of the major innovations is the introduction of Sensor Health Monitoring, a built-in system that continuously monitors applied forces and temperature levels. If physical limits are approached or exceeded, the system issues real-time alerts, enabling predictive maintenance and reducing the risk of unexpected downtime. Even short-term overloads are detected, recorded and reported, ensuring full transparency and improved operational safety.

Connecting the Dots: Simpler Integration with IO-Link 

The adoption of IO-Link communication, a widely supported industrial communication standard, allows HBK transducers to be integrated easily into modern automation systems, providing:

  • Standardised, cost-effective cabling
  • Rapid sensor replacement and configuration
  • Seamless communication from field to control level

Enabling the Future of Measurement and Automation 

This development marks a significant step in HBK’s commitment to supporting digital transformation in measurement and testing environments. The inclusion of IO-Link communication enables smarter, more connected force transducers for the future of industrial automation.

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